自动化装配系统中的传感器技术应用分析 -电气工程及其自动化专业

摘要

随着现代制造业向智能化、高效化方向发展，自动化装配系统在提高生产效率和产品质量方面发挥着不可替代的作用，而传感器技术作为其关键支撑技术之一备受关注。本研究旨在深入探讨传感器技术在自动化装配系统中的应用，通过文献调研与案例分析相结合的方法，剖析不同类型传感器如光电传感器、接近传感器等在定位、检测、识别等环节的应用现状及特点。研究表明，在复杂多变的装配环境中，融合多种传感器技术可实现对装配过程的精准感知与智能控制，有效提升装配精度与速度，降低故障率。创新性地提出基于多传感器数据融合的装配状态监测与预测模型，该模型能够综合处理来自不同传感器的数据信息，为实时调整装配参数提供依据，这是本研究的主要贡献之一。此外，还总结了当前存在的问题，如成本较高、抗干扰能力有待加强等，并展望了未来发展趋势，包括向微型化、智能化、网络化发展，以期为相关领域的研究与实践提供有价值的参考。

关键词：传感器技术自动化装配系统多传感器数据融合

Abstract

As modern manufacturing evolves towards greater intelligence and higher efficiency, automated assembly systems play an indispensable role in enhancing production efficiency and product quality, with sensor technology being one of the key supporting technologies that have received considerable attention. This study aims to explore the application of sensor technology in automated assembly systems by combining literature review and case analysis to examine the current status and characteristics of different types of sensors, such as photoelectric sensors and proximity sensors, in processes like positioning, detection, and identification. The research indicates that in complex and dynamic assembly environments, integrating multiple sensor technologies can achieve precise perception and intelligent control of the assembly process, effectively improving assembly accuracy and speed while reducing failure rates. Innovatively, a multi-sensor data fusion-based assembly status monitoring and prediction model is proposed, which can comprehensively process data information from various sensors, providing a basis for real-time adjustment of assembly parameters, representing one of the main contributions of this study. Additionally, existing issues such as high costs and the need for enhanced interference resistance are summarized, and future development trends, including miniaturization, intelligence, and networking, are also discussed to provide valuable references for research and practice in related fields.

Keyword:Sensor Technology Automation Assembly System Multi-sensor Data Fusion

1绪论 1

1.1自动化装配系统发展背景 1

1.2传感器技术应用的意义 1

1.3国内外研究现状综述 1

1.4本文研究方法与思路 2

2传感器在定位中的应用分析 2

2.1定位精度要求分析 2

2.2视觉传感器的定位应用 3

2.3激光传感器的定位优势 4

2.4定位误差补偿机制 4

3传感器在检测中的应用分析 5