摘 要
随着工业4.0的深入推进，高效自动化生产线已成为现代制造业转型升级的核心方向，其对生产效率、产品质量和系统灵活性提出了更高要求。本研究以机电一体化技术为基础，针对当前自动化生产线在集成性、智能化和适应性方面的不足，提出了一种基于模块化设计和多层控制架构的新型机电一体化系统设计方案。研究通过分析生产线的实际需求，构建了融合感知、决策与执行功能的综合控制系统，并引入先进的物联网技术和人工智能算法，实现了设备状态实时监控、故障预测及动态调度优化等功能。方法上，采用仿真建模与实验验证相结合的方式，对系统的性能进行了全面评估。结果表明，该系统显著提升了生产线的运行效率，降低了维护成本，并增强了对复杂任务的适应能力。本研究的主要创新点在于将模块化设计理念与智能化控制技术深度融合，从而突破了传统自动化生产线在灵活性和扩展性上的局限。此外，所提出的系统框架为未来智能制造装备的研发提供了新的思路和技术参考，具有重要的理论价值和实际应用前景。研究表明，机电一体化技术的进一步发展将有力推动制造业向高效、智能和可持续方向迈进。关键词：工业4.0；机电一体化；模块化设计；智能化控制；生产线优化
Abstract
With the deepening of Industry 4.0, highly efficient automated production lines have become a core direction for the transformation and upgrading of modern manufacturing, imposing higher requirements on production efficiency, product quality, and system flexibility. Based on mechatronics technology, this study addresses the current deficiencies in integration, intelligence, and adaptability of automated production lines by proposing a novel mechatronics system design scheme based on modular design and a multi-layer control architecture. Through an analysis of the actual needs of production lines, a comprehensive control system was constructed that integrates sensing, decision-making, and execution functions, with advanced Internet of Things (IoT) technologies and artificial intelligence algorithms introduced to achieve real-time equipment status monitoring, fault prediction, and dynamic scheduling optimization. Methodologically, a combination of simulation modeling and experimental validation was employed to comprehensively evaluate the system's performance. The results indicate that this system significantly enhances the operational efficiency of production lines, reduces maintenance costs, and strengthens adaptability to complex tasks. A major innovation of this research lies in the deep integration of modular design concepts with intelligent control technologies, thereby overcoming the limitations of traditional automated production lines in terms of flexibility and scalability. Furthermore, the proposed system fr amework provides new ideas and technical references for the development of future smart manufacturing equipment, possessing significant theoretical value and practical application prospects. This study demonstrates that the further development of mechatronics technology will strongly promote the advancement of manufacturing towards greater efficiency, intelligence, and sustainability..
Key Words：Industry 4.0；Mechatronics；Modular Design；Intelligent Control；Production Line Optimization
目 录
摘 要 I
Abstract II
第1章 绪论 1
1.1 高效自动化生产线的研究背景 1
1.2 机电一体化系统设计的意义 1
1.3 国内外研究现状分析 2
1.4 本文研究方法与技术路线 2
第2章 自动化生产线的系统需求分析 3
2.1 生产线功能需求定义 3
2.2 关键性能指标的确定 3
2.3 系统约束条件分析 4
2.4 数据采集与处理需求 4
2.5 可扩展性与兼容性要求 5
第3章 机电一体化系统的设计与实现 6
3.1 系统架构设计原则 6
3.2 机械结构优化设计 6
3.3 电气控制系统设计 7
3.4 软件平台开发与集成 7
3.5 系统接口设计与标准化 8
第4章 系统性能测试与优化改进 9
4.1 测试方案的设计与实施 9
4.2 关键性能参数评估 9
4.3 故障诊断与排除策略 10
4.4 系统效率提升方法 10
结 论 11
参考文献 13
致 谢 14
