摘 要
随着工业4.0的深入推进，自动化生产线在制造业中的应用日益广泛，但其能耗问题逐渐成为制约可持续发展的关键因素。为此，本研究以机电一体化系统为切入点，针对自动化生产线的能耗优化展开深入探讨，旨在通过技术改进与策略优化实现能源效率的提升。研究首先分析了当前自动化生产线中主要耗能环节及其影响因素，并结合实际生产需求构建了基于多物理场耦合的能耗评估模型。在此基础上，提出了一种融合智能算法与动态控制的能耗优化方法，该方法通过实时监测与反馈调整，有效降低了非必要能耗并提高了设备运行效率。实验结果表明，所提方法能够显著减少生产线的整体能耗，平均节能率达到15%以上，同时保证了生产效率不受影响。此外，研究还创新性地引入了模块化能量管理策略，实现了对不同工况下能耗的精准调控，为复杂生产环境下的能耗优化提供了新思路。综上所述，本研究不仅为自动化生产线的绿色升级提供了理论支持和技术路径，也为相关领域的节能减排实践奠定了坚实基础，具有重要的学术价值和工程应用前景。关键词：自动化生产线；能耗优化；多物理场耦合；智能算法；模块化能量管理策略
Abstract
With the deepening of Industry 4.0, the application of automated production lines in manufacturing is becoming increasingly widespread; however, their energy consumption issues have gradually emerged as a critical factor constraining sustainable development. To address this challenge, this study focuses on mechatronics systems and conducts an in-depth investigation into energy consumption optimization for automated production lines, aiming to enhance energy efficiency through technological improvements and strategy optimizations. Initially, the study analyzes the primary energy-consuming processes and their influencing factors in current automated production lines, and establishes an energy consumption evaluation model based on multiphysics coupling in accordance with actual production requirements. Subsequently, an energy optimization method integrating intelligent algorithms with dynamic control is proposed, which reduces unnecessary energy consumption and improves equipment operational efficiency via real-time monitoring and feedback adjustments. Experimental results demonstrate that the proposed method can significantly decrease the overall energy consumption of production lines, achieving an average energy-saving rate of over 15%, while ensuring no negative impact on production efficiency. Furthermore, this research innovatively introduces a modular energy management strategy, enabling precise control of energy consumption under various operating conditions, thus providing new insights for energy optimization in complex production environments. In summary, this study not only offers theoretical support and technical pathways for the green upgrade of automated production lines but also lays a solid foundation for energy-saving practices in related fields, showcasing significant academic value and promising engineering application prospects..
Key Words：Automation Production Line；Energy Consumption Optimization；Multi-Physics Coupling；Intelligent Algorithm；Modular Energy Management Strategy
目 录
摘 要 I
Abstract II
第1章 绪论 1
1.1 自动化生产线能耗优化的研究背景 1
1.2 能耗优化研究的意义与价值 1
1.3 国内外研究现状分析 2
1.4 本文研究方法与技术路线 2
第2章 自动化生产线能耗特性分析 3
2.1 生产线能耗构成与分布特征 3
2.2 机电一体化系统能耗影响因素 3
2.3 关键设备能耗模型建立 4
2.4 数据采集与能耗监测方法 4
2.5 能耗特性分析案例研究 5
第3章 能耗优化的关键技术研究 6
3.1 节能技术在自动化生产线中的应用 6
3.2 智能控制算法对能耗的影响 6
3.3 系统动态优化策略设计 7
3.4 能耗优化的仿真与验证 7
3.5 技术实施中的挑战与对策 8
第4章 能耗优化方案的设计与实现 9
4.1 优化方案的整体框架设计 9
4.2 关键设备的节能改造措施 9
4.3 生产工艺改进与能耗降低 10
4.4 实时监控与反馈控制系统构建 10
4.5 方案实施效果评估与分析 11
结 论 11
参考文献 13
致 谢 14
