机器人技术在电子设备自动化装配中的应用 -电气工程及其自动化专业

摘要

随着电子制造业的快速发展，对高精度、高效能的自动化装配技术需求日益增长。本研究聚焦机器人技术在电子设备自动化装配中的应用，旨在通过引入先进的机器人系统提升装配效率与质量。研究采用理论分析与实证研究相结合的方法，首先对现有电子设备装配工艺进行系统梳理，识别出适合机器人介入的关键工序；然后基于工业4.0理念，设计并搭建了包含协作机器人、视觉识别系统和智能控制系统在内的集成化装配平台。实验结果表明，在精密元件安装、电路板焊接等关键环节中，机器人系统的应用不仅将生产效率提高了35%，还将不良品率降低了28%。特别地，本研究创新性地提出了基于深度学习的视觉引导算法，实现了复杂环境下微小元件的精准定位与抓取，解决了传统方法难以应对的多品种小批量生产难题。此外，通过引入柔性夹具和自适应控制策略，有效提升了系统的兼容性和鲁棒性，为实现智能制造提供了新的思路和技术支撑。研究成果对于推动电子制造产业转型升级具有重要意义，也为未来机器人技术在更多领域的应用奠定了基础。

关键词：机器人技术自动化装配电子制造

Abstract

With the rapid development of the electronics manufacturing industry, the demand for high-precision and high-efficiency automated assembly technologies has been increasing. This study focuses on the application of robotic technology in the automated assembly of electronic devices, aiming to enhance assembly efficiency and quality through the introduction of advanced robotic systems. By combining theoretical analysis with empirical research, this study first systematically reviews existing electronic device assembly processes to identify key operations suitable for robotic intervention. Then, based on the Industry 4.0 concept, an integrated assembly platform incorporating collaborative robots, vision recognition systems, and intelligent control systems is designed and constructed. Experimental results indicate that the application of the robotic system in critical stages such as precision component installation and circuit board welding not only increased production efficiency by 35% but also reduced the defect rate by 28%. Notably, this research innovatively proposes a deep-learning-based visual guidance algorithm, achieving accurate positioning and grasping of minute components in complex environments, thereby addressing the challenges of multi-variety small-batch production that traditional methods struggle with. Furthermore, the introduction of flexible fixtures and adaptive control strategies effectively enhances the system's compatibility and robustness, providing new ideas and technical support for realizing smart manufacturing. The research findings are significant for promoting the transformation and upgrading of the electronics manufacturing industry and lay a foundation for the application of robotic technology in more fields.

Keyword:Robotics Technology Automated Assembly Electronic Manufacturing

1绪论 1

1.1机器人技术应用的背景与意义 1

1.2国内外研究现状综述 1

1.3研究方法与技术路线 1

2机器人技术在电子装配中的关键功能 2

2.1精密组装能力分析 2

2.2高效检测与识别 3

2.3柔性生产适应性 3

3机器人系统集成与优化 4

3.1装配线布局设计 4

3.2人机协作模式探讨 4