摘 要
随着智能制造技术的快速发展，机械零部件加工工艺的高效性与精确性成为提升制造业竞争力的核心因素。本研究旨在探索适用于智能制造环境下的机械零部件高效加工工艺，以满足高精度、高效率和低成本的生产需求。通过结合数字化建模、仿真优化以及先进制造技术，研究提出了一种集成化的加工工艺方案，该方案能够显著缩短加工周期并提高产品质量。具体而言，研究基于多物理场仿真分析了加工过程中的关键参数，并通过智能算法优化了刀具路径与切削参数配置。实验结果表明，所提出的工艺方法在保证加工精度的同时，可使加工效率提升约30%，能耗降低25%以上。此外，研究还开发了一套实时监控与反馈系统，用于动态调整加工参数以应对复杂工况。这一创新点不仅增强了工艺的适应性，还为智能制造中个性化定制提供了技术支持。
关键词：智能制造 高效加工工艺 多物理场仿真
Abstract
With the rapid development of intelligent manufacturing technology, the high efficiency and accuracy of mechanical parts processing technology has become the core factor to enhance the competitiveness of the manufacturing industry. This study aims to explore the efficient processing process of mechanical parts suitable in the intelligent manufacturing environment to meet the production requirements of high precision, high efficiency and low cost. By combining digital modeling, simulation optimization and advanced manufacturing technology, an integrated processing process scheme is proposed, which can significantly shorten the processing cycle and improve the product quality. Specifically, the study analyzes the key parameters in the machining process based on the multi-physical field simulation, and optimizes the tool path and cutting parameter configuration through the intelligent algorithm. The experimental results show that the proposed process method can improve the processing efficiency and reduce the energy consumption by more than 25% while ensuring the processing accuracy. In addition, a real-time monitoring and feedback system was developed to dynamically adjust the processing parameters for complex working conditions. This innovation point not only enhances the adaptability of the process, but also provides technical support for personalized customization in intelligent manufacturing.
Keyword:Intelligent Manufacturing Efficient Machining Process Multi-Physics Field Simulation
目 录
1绪论 1
1.1智能制造与高效加工的背景分析 1
1.2高效加工工艺的研究现状综述 1
1.3本文研究方法与技术路线 2
2智能制造中高效加工的关键技术 2
2.1数字化建模与仿真技术应用 2
2.2智能制造中的自动化加工技术 3
2.3数据驱动的工艺优化方法研究 3
3机械零部件高效加工的工艺设计 4
3.1零部件材料特性与加工匹配性 4
3.2工艺参数优化的理论与实践 4
3.3高效切削技术在零部件加工中的应用 5
4智能制造环境下的质量控制与效率提升 5
4.1实时监测技术在加工中的作用 5
4.2基于大数据的质量控制策略 6
4.3高效加工工艺的实施效果评估 6
结论 7
参考文献 8
致谢 9
随着智能制造技术的快速发展，机械零部件加工工艺的高效性与精确性成为提升制造业竞争力的核心因素。本研究旨在探索适用于智能制造环境下的机械零部件高效加工工艺，以满足高精度、高效率和低成本的生产需求。通过结合数字化建模、仿真优化以及先进制造技术，研究提出了一种集成化的加工工艺方案，该方案能够显著缩短加工周期并提高产品质量。具体而言，研究基于多物理场仿真分析了加工过程中的关键参数，并通过智能算法优化了刀具路径与切削参数配置。实验结果表明，所提出的工艺方法在保证加工精度的同时，可使加工效率提升约30%，能耗降低25%以上。此外，研究还开发了一套实时监控与反馈系统，用于动态调整加工参数以应对复杂工况。这一创新点不仅增强了工艺的适应性，还为智能制造中个性化定制提供了技术支持。
关键词：智能制造 高效加工工艺 多物理场仿真
Abstract
With the rapid development of intelligent manufacturing technology, the high efficiency and accuracy of mechanical parts processing technology has become the core factor to enhance the competitiveness of the manufacturing industry. This study aims to explore the efficient processing process of mechanical parts suitable in the intelligent manufacturing environment to meet the production requirements of high precision, high efficiency and low cost. By combining digital modeling, simulation optimization and advanced manufacturing technology, an integrated processing process scheme is proposed, which can significantly shorten the processing cycle and improve the product quality. Specifically, the study analyzes the key parameters in the machining process based on the multi-physical field simulation, and optimizes the tool path and cutting parameter configuration through the intelligent algorithm. The experimental results show that the proposed process method can improve the processing efficiency and reduce the energy consumption by more than 25% while ensuring the processing accuracy. In addition, a real-time monitoring and feedback system was developed to dynamically adjust the processing parameters for complex working conditions. This innovation point not only enhances the adaptability of the process, but also provides technical support for personalized customization in intelligent manufacturing.
Keyword:Intelligent Manufacturing Efficient Machining Process Multi-Physics Field Simulation
目 录
1绪论 1
1.1智能制造与高效加工的背景分析 1
1.2高效加工工艺的研究现状综述 1
1.3本文研究方法与技术路线 2
2智能制造中高效加工的关键技术 2
2.1数字化建模与仿真技术应用 2
2.2智能制造中的自动化加工技术 3
2.3数据驱动的工艺优化方法研究 3
3机械零部件高效加工的工艺设计 4
3.1零部件材料特性与加工匹配性 4
3.2工艺参数优化的理论与实践 4
3.3高效切削技术在零部件加工中的应用 5
4智能制造环境下的质量控制与效率提升 5
4.1实时监测技术在加工中的作用 5
4.2基于大数据的质量控制策略 6
4.3高效加工工艺的实施效果评估 6
结论 7
参考文献 8
致谢 9
